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| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Hydrostatic, pneumatic, and leak testing rules - Acceptance criteria and post-test evaluation - Risk-based inspection (RBI) principles and application - API 579/ASME FFS-1 screening and assessment |
| Topic 2: Damage Mechanisms and Corrosion Assessment | 22% | - Damage assessment and prioritization - High-temperature damage and material degradation - Cracking mechanisms (environmental, fatigue, creep) - Internal, external, and localized corrosion - Corrosion under insulation (CUI) and environmental degradation |
| Topic 3: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Authorization and responsibility for work - Repair vs alteration definitions and procedures - Rerating, reclassification, and nameplate updates - Pressure relieving devices and overpressure protection - Documentation and post-work verification |
| Topic 4: Design, Materials, and Fabrication Rules | 22% | - MAWP, thickness, and joint efficiency calculations - ASME Section VIII, V, IX application - Material selection, properties, and toughness requirements - Positive material identification (PMI) and traceability - Flanges, bolting, gaskets, and special components - Welding, qualification, and PWHT requirements |
| Topic 5: Inspection Scope, Planning, and Data Evaluation | 28% | - Remaining life and corrosion rate calculations - Records review and baseline data collection - Inspection interval determination and extension rules - Code scope, jurisdiction, and regulatory requirements - TML/CML selection and measurement planning - Inspection methods and technique selection |
1. Discuss the ethical responsibilities of pressure vessel inspectors under API-510.
2. The function of an authorized inspection agency in accordance with API-510, is whose responsibility?
A) Authorized repair organization
B) Authorized engineering company
C) Owner-user
D) Authorized inspection agency
3. Flush (insert) patches shall be installed with full penetration butt joints and the corners shall be what type?
A) The corners shall be provided with a 3 inch radius
B) The corners shall be provided with a 6 inch radius
C) The corners shall be squared
D) The corners shall be rounded 1 inch minimum radius
4. What is the maximum allowed interval for emergency pressure relief valve testing under API-510?
A) 3 years
B) 5 years
C) There is no specified interval; it is based on performance
D) 1 year
5. Pressure relieving device repair organizations shall have a fully documented quality control system and which of the following?
A) A Valve Repair Certificate of Authorization issued by the National Board
B) A Valve Repair Certificate of Authorization issued by the ASME
C) Fully documented training program
D) A valve Repair Certificate of Authorization issued by the API
Solutions:
| Question # 1 Answer: Only visible for members | Question # 2 Answer: C | Question # 3 Answer: D | Question # 4 Answer: B | Question # 5 Answer: C |
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